The product, n - cyclohexyl - 2 - benzothiazolesulfenamide (CAS 95 - 33 - 0), is a chemical compound highly valued in various industrial applications. It appears as a pale yellow to tan powder. This compound has a molecular formula of C13H16N2S2, and a molecular weight of approximately 264.41 g/mol. The melting point ranges from 98 - 104 °C. It is insoluble in water but soluble in organic solvents such as benzene, toluene, and chloroform.
n - cyclohexyl - 2 - benzothiazolesulfenamide is primarily used as a rubber accelerator. In the rubber industry, it plays a crucial role in speeding up the vulcanization process. Vulcanization is a chemical process that transforms rubber from a soft, sticky material into a hard, durable, and elastic product. By using this accelerator, the production efficiency of rubber products can be significantly improved, and the physical properties of the final rubber products can be enhanced, such as better heat resistance, abrasion resistance, and mechanical strength. It is also used in the manufacture of various rubber products, including tires, conveyor belts, rubber hoses, and seals.
When using n - cyclohexyl - 2 - benzothiazolesulfenamide, it is important to follow proper safety and handling procedures. Firstly, it should be stored in a cool, dry, and well - ventilated area. Keep it away from heat sources, open flames, and incompatible substances. When handling the product, wear appropriate personal protective equipment, such as gloves, goggles, and a dust mask.
In the rubber compounding process, the recommended dosage of n - cyclohexyl - 2 - benzothiazolesulfenamide usually ranges from 0.5 to 2.0 parts per hundred parts of rubber (phr). The exact amount depends on the specific formulation of the rubber compound, the type of rubber used, and the desired properties of the final product. It is usually added during the mixing stage of the rubber compound, along with other additives such as sulfur, carbon black, and antioxidants.
Case 1: Tire Manufacturing Company
A tire manufacturing company was facing challenges in improving the production efficiency and the quality of their tires. The original rubber compound used a different accelerator, which had a relatively slow vulcanization rate. After switching to n - cyclohexyl - 2 - benzothiazolesulfenamide, the vulcanization time was reduced by 20%. This led to a significant increase in the daily production volume of tires. Moreover, the tires produced with this new accelerator showed better heat resistance and abrasion resistance. The average lifespan of the tires on the road increased by about 15%, which greatly improved the company's market competitiveness.
Case 2: Rubber Hose Manufacturer
A rubber hose manufacturer was producing hoses for industrial applications. The hoses needed to have good flexibility and strength. By using n - cyclohexyl - 2 - benzothiazolesulfenamide in the rubber compound, they were able to optimize the vulcanization process. The hoses produced had improved mechanical properties, such as higher tensile strength and better elongation at break. The number of defective hoses during the production process decreased from 5% to 2%, which saved the company a lot of production costs.
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